Amazon Distribution Center
Complete industrial coating transformation of a 1.2 million square foot distribution facility with zero operational downtime and strict safety compliance.
Project Overview
Amazon's Phoenix distribution center required a complete industrial coating refresh to maintain operational efficiency and meet updated safety standards. The challenge: complete the project without disrupting the facility's 24/7 operations. Similar to our cold storage facility project, zero downtime was mandatory.
Our team developed a comprehensive phased approach that allowed work to proceed around active logistics operations, implementing specialized coatings for different zones including temperature-controlled areas and high-traffic loading zones. Our Phoenix industrial expertise enabled rapid mobilization and seamless execution.
Challenges & Solutions
Every large-scale industrial project presents unique challenges. Here's how we addressed the specific requirements of Amazon's distribution facility.
Key Challenges
- 24/7 operational facility with no downtime allowance
- Strict safety and security protocols
- Coordinating with ongoing logistics operations
- Temperature-controlled zones requiring specialized coatings
- Multiple surface types requiring different preparation methods
Our Solutions
- Phased approach working around operational schedules with <a href='/services/project-management' class='text-blue-600 hover:text-blue-800 underline'>advanced project management</a>
- Specialized <a href='/services/eco-friendly-painting' class='text-blue-600 hover:text-blue-800 underline'>low-VOC coatings</a> for food-safe areas
- Advanced scheduling coordination with <a href='/services/warehouse-painting' class='text-blue-600 hover:text-blue-800 underline'>facility management</a>
- Custom <a href='/safety-compliance' class='text-blue-600 hover:text-blue-800 underline'>safety protocols</a> meeting Amazon standards
- Real-time progress tracking and communication systems
Technical Specifications
Advanced coating systems and specialized techniques for different operational zones.
Food-Safe Coatings
- • FDA-compliant epoxy systems
- • Zero-VOC formulations
- • Easy-clean surface finishes
- • Chemical-resistant properties
High-Traffic Zones
- • Industrial-grade polyurethane
- • Anti-slip additives
- • Impact-resistant formulations
- • Fast-cure systems
Climate Control Areas
- • Temperature-stable coatings
- • Condensation-resistant systems
- • Specialized primers
- • Thermal expansion compatible
Warehouse Floor Coating Transformation
A critical component of this project was the complete floor coating system upgrade, covering over 800,000 square feet of high-traffic warehouse flooring.
Before: Worn Concrete Floors
Original concrete floors showing significant wear, cracks, and deterioration from heavy forklift traffic
After: Industrial Epoxy System
New high-performance epoxy floor system with safety markings and lane striping
Industrial Floor Coating System
Coating Specifications
- ✓ Base Layer: 100% solids epoxy primer for maximum adhesion
- ✓ Build Coat: High-build epoxy with broadcast quartz aggregate
- ✓ Top Coat: Chemical-resistant urethane for durability
- ✓ Thickness: 60-80 mils total system thickness
- ✓ Slip Resistance: OSHA-compliant coefficient of friction
Performance Features
Safety Markings & Striping
- • High-visibility yellow pedestrian walkways
- • Red zones for fire equipment access
- • Blue striping for pallet placement areas
- • White lane markings for forklift traffic
- • Safety messaging and directional arrows
- • Reflective elements for low-light visibility
ROI & Long-Term Benefits
- ↑ 40% reduction in floor maintenance costs
- ↑ 60% improvement in light reflectivity
- ↑ Eliminated concrete dusting issues
- ↑ Enhanced forklift traction and safety
Project Results
Successful completion with measurable improvements in facility operations and compliance.
Client Testimonial
"Moorhouse Coating exceeded our expectations on every level. They completed a massive industrial coating project without a single minute of operational downtime. Their attention to safety protocols and coordination with our logistics team was exceptional. The quality of work and professionalism throughout the project was outstanding."
Related Case Studies
Explore more of our industrial and commercial painting success stories.
Intel Manufacturing Facility
Client
Intel Corporation
Challenge
High-tech manufacturing environment with cleanroom requirements and zero contamination tolerance
Solution
Specialized cleanroom-certified coatings with strict particle control protocols
Results
- Zero contamination incidents
- Cleanroom compliance maintained
- 24/7 operations continued
Banner Health Medical Plaza
Client
Banner Health
Challenge
Healthcare facility requiring infection control protocols and non-toxic materials
Solution
Medical-grade antimicrobial coatings with low-VOC formulations
Results
- Hospital operations uninterrupted
- Infection control standards exceeded
- Patient safety maintained
Walmart Distribution Hub
Client
Walmart
Challenge
Large-scale retail distribution center requiring high-traffic durability
Solution
Industrial-grade polyurethane systems with anti-slip additives
Results
- Operations continued 24/7
- Traffic durability improved
- Safety standards enhanced
Ready for Your Industrial Project?
Let our team handle your next large-scale industrial coating project with the same level of expertise and professionalism demonstrated at Amazon's facility.
Related services: Warehouse Painting | Epoxy Floor Coatings | Cost Guide | Phoenix Projects