Southwest Beverage Processing Plant
Complete beverage manufacturing facility coating with FDA/NSF compliance as your trusted American food safe coating contractor - antimicrobial surfaces, zero downtime across 425,000 square feet.
Certified American Food Safe Coating Contractor Project
A leading Southwest beverage manufacturer required comprehensive coating system upgrades across their 425,000 sq ft production facility. The project demanded strict FDA and NSF compliance as required from an experienced American food safe coating contractor, with specialized coatings for bottling lines, canning operations, syrup rooms, and distribution areas.
As a certified American food safe coating provider, our team implemented NSF/ANSI Standard 61 compliant coating systems across all beverage contact areas. The project included specialized antimicrobial surfaces for processing zones, chemical-resistant coatings for washdown areas, and seamless floor systems for bottling and canning lines - all while maintaining continuous 24/7 production operations.
Before/after imagery available upon request for qualified beverage processing facility projects
American Food Safe Coating Certifications
- ✓ NSF/ANSI Standard 61 Certified
- ✓ FDA 21 CFR 175.300 Compliant
- ✓ USDA-Approved Formulations
- ✓ Complete Audit Documentation
Challenges & Solutions
Beverage processing facilities demand specialized American food safe coating expertise and comprehensive regulatory compliance knowledge.
Key Challenges
- FDA and NSF compliance for direct beverage contact surfaces
- Active 24/7 bottling and canning operations
- High-humidity environments with constant washdowns (200+ ppm chlorine)
- Temperature zones from 35°F coolers to 85°F processing areas
- Strict sanitation protocols and allergen control requirements
- Sugar and acid residue creating adhesion challenges
Our Solutions
- NSF/ANSI Standard 61 certified American food safe coating systems
- Phased execution during scheduled line changeovers and maintenance windows
- Antimicrobial epoxy coatings resistant to sanitizer concentrations up to 500 ppm
- Temperature-tolerant coating systems with thermal shock resistance
- GMP-compliant application procedures with allergen control protocols
- Advanced surface preparation including acid etching and degreasing protocols
American Food Safe Coating Systems
Specialized American food safe coating systems designed for beverage processing environments with complete regulatory compliance.
NSF/ANSI 61 Certified
- • NSF/ANSI Standard 61 food zone approved
- • Direct beverage contact surfaces
- • FDA 21 CFR 175.300 compliant
- • Zero VOC emissions for safe environments
Antimicrobial Protection
- • Built-in antimicrobial additives
- • 99.9% bacteria reduction rate
- • Yeast and mold resistant formulations
- • Continuous surface protection
Chemical Resistance
- • Resistant to chlorine (500+ ppm)
- • Acid and sugar resistant surfaces
- • High-pressure washdown rated
- • 12+ year service life expectancy
Project Results
Successful completion with full FDA/NSF compliance and measurable operational improvements from your trusted American food safe coating contractor.
Client Testimonial
"As a certified American food safe coating contractor, Moorhouse Coating demonstrated exceptional expertise in FDA and NSF requirements for beverage facilities. Their knowledge of NSF/ANSI Standard 61 certified coatings and ability to work around our 24/7 bottling operations was impressive. The project finished on schedule with zero production impact, and we passed our FDA audit with perfect compliance documentation."
Technical Specifications
Detailed coating specifications for beverage processing environments
Coating Systems Used
- • Bottling Lines: NSF/ANSI 61 epoxy with antimicrobial additives (12-15 mil DFT)
- • Syrup Rooms: Chemical-resistant epoxy for sugar/acid exposure (15-20 mil DFT)
- • Washdown Areas: High-build urethane with 500+ ppm chlorine resistance
- • Cold Storage: Flexible epoxy for 35°F-45°F environments
Compliance Certifications
- ✓ NSF/ANSI Standard 61 - Drinking Water System Components
- ✓ FDA 21 CFR 175.300 - Resinous and Polymeric Coatings
- ✓ USDA-Approved for Direct Food Contact Applications
- ✓ ASTM D4541 - Pull-off Adhesion Testing (>350 psi)
- ✓ Complete Chain of Custody Documentation
Related Services
Specialized American food safe coating solutions for food and beverage facilities
Food Processing Facility Coating
Certified American food safe coating contractor providing FDA-compliant coatings for food manufacturing environments with antimicrobial properties.
Learn More →Antimicrobial Coatings
Bacteria-resistant American food safe coating systems meeting FDA food safety standards and USDA requirements for beverage facilities.
Learn More →Chemical Resistant Coatings
Industrial-grade coatings resistant to sanitizers, acids, and cleaning chemicals used in beverage processing.
Learn More →Frequently Asked Questions
Common questions about American food safe coating contractor services for beverage facilities
What makes an American food safe coating contractor qualified for beverage facilities?
A qualified American food safe coating contractor must have extensive knowledge of NSF/ANSI Standard 61 certifications, FDA 21 CFR 175.300 compliance requirements, and experience with beverage-specific challenges like high-chlorine sanitizers (200-500 ppm), sugar residues, and acid exposure. Our team maintains current certifications and provides complete audit documentation including NSF certification letters, FDA compliance statements, and material safety data sheets. We only use coating products specifically certified for direct beverage contact surfaces.
How do American food safe coating systems withstand frequent sanitizer washdowns?
Our NSF-certified American food safe coating systems are specifically formulated to resist sanitizer concentrations up to 500 ppm chlorine, far exceeding the typical 200 ppm used in beverage facilities. These coatings undergo rigorous ASTM testing including D543 (chemical resistance) and D4541 (adhesion after chemical exposure). The epoxy formulations create an impermeable barrier that prevents sanitizer penetration while maintaining flexibility for thermal expansion. We select specific products based on your facility's sanitizer type (chlorine, peracetic acid, quaternary ammonium) and concentration levels.
Can you work around active bottling and canning operations?
Yes, our phased American food safe coating application methodology is designed specifically for 24/7 beverage operations. We coordinate coating schedules with your production calendar, working during scheduled line changeovers, flavor transitions, and maintenance windows. Our fast-cure urethane systems allow 4-8 hour return-to-service times for floor coatings. We use containment barriers and dedicated HVAC to isolate work areas from active production. On this 425,000 sq ft project, we maintained continuous bottling operations while completing all coating work over 14 weeks with zero product contamination or production delays.
What documentation does an American food safe coating provider supply for FDA audits?
As a certified American food safe coating provider, we supply comprehensive FDA audit packages including: NSF/ANSI 61 certification letters for all coating materials, FDA 21 CFR 175.300 compliance statements, Certificate of Conformance documenting batch/lot traceability, material safety data sheets (SDS) for all products, application records with cure times and dry film thickness measurements, and photographic documentation of surface preparation and application. This documentation is specifically formatted for FDA inspectors and third-party food safety audits (SQF, BRC, FSSC 22000), ensuring your compliance verification is straightforward and complete.
How long do American food safe coatings last in beverage processing environments?
Our American food safe coating systems typically last 10-15 years in beverage processing facilities when properly maintained, with 12+ year warranties provided. Longevity depends on sanitizer exposure frequency, mechanical wear from production equipment, and sugar/acid concentration levels. Bottling line floors generally last 10-12 years, while lower-traffic areas like syrup rooms can exceed 15 years. We recommend annual inspections and pH-neutral cleaning products to maximize coating life. Proper surface preparation (acid etching, degreasing) is critical - 80% of premature coating failures are substrate-related, not coating-related.
Need an American Food Safe Coating Contractor for Your Beverage Facility?
Our certified American food safe coating provider team specializes in FDA and NSF compliant coating systems for beverage processing facilities. Let's discuss your project requirements.