Manufacturing Facility Coating Specifications
Technical specifications and performance standards for industrial coating systems in manufacturing environments.
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Complete technical data sheets, application guidelines, and compliance documentation for manufacturing facility coating projects.
Request Specification PackageFloor Coating Specifications
Epoxy Floor System - Heavy Duty
Product Type: Two-component epoxy, 100% solids
Thickness: 20-40 mils (total system)
Coverage: 80-100 sq ft/gallon at 20 mils
Cure Time: Light traffic 24 hours, full cure 7 days
Chemical Resistance: Excellent against oils, solvents, mild acids/alkalis
Compressive Strength: 10,000+ PSI
Service Life: 10-15 years with proper maintenance
Polyurethane Topcoat
Product Type: Aliphatic polyurethane
Thickness: 2-4 mils
UV Resistance: Excellent, no yellowing
Abrasion Resistance: Taber CS-17, 35mg loss @ 1000 cycles
Recoat Time: 12-24 hours
Wall Coating Specifications
Industrial Acrylic Enamel
Product Type: High-build acrylic latex
VOC Content: <50 g/L
Hiding Power: 400+ sq ft/gallon at DFT
Scrubability: Class 1 (>5,000 cycles)
Stain Resistance: Excellent
Finish: Eggshell or semi-gloss
Surface Preparation Requirements
Concrete Floors
- Profile: CSP 2-3 (ICRI/ASTM)
- Moisture: <4% by weight, <75% RH
- Method: Diamond grinding or shot blasting
- Cleanliness: Free of oil, grease, curing compounds
- pH: 6-9 range
Steel Surfaces
- Standard: SSPC-SP6 (commercial blast) minimum
- Profile: 2-3 mils anchor pattern
- Primer: Zinc-rich epoxy or epoxy mastic
- Coating window: Prime within 4 hours of blast
Application Guidelines
Environmental Conditions
- Temperature: 50-90°F substrate and ambient
- Humidity: <85% relative humidity
- Dew Point: Substrate temp 5°F above dew point minimum
- Ventilation: Required for enclosed spaces
Application Methods
- Floors: Squeegee and backroll, or power trowel
- Walls: Airless spray (3000+ PSI) or roller
- Primer: Per manufacturer specifications
- Topcoat: Minimum 2 coats, cross-pattern application
Performance Standards
Floor Coating Performance
- Abrasion (Taber): <50mg loss @ 1000 cycles
- Impact: 160 in-lbs (direct/reverse)
- Flexibility: Pass 1/4" mandrel bend
- Adhesion: >350 PSI pull-off
- Chemical Spot Test: 24-hour resistance per ASTM D1308
Wall Coating Performance
- Scrub Resistance: Class 1 per ASTM D2486
- Stain Resistance: Pass per ASTM D4828
- Flame Spread: Class A (0-25)
- Smoke Development: <450
Regulatory Compliance
- VOC Compliance: EPA and state regulations
- Food Safety: FDA 21 CFR 175.300 (where applicable)
- Fire Rating: ASTM E84, UL 723
- Safety Data: SDS available per OSHA HazCom
- Environmental: Low-HAP formulations available
Quality Assurance
Inspection Procedures
- Pre-application: Surface prep verification, environmental monitoring
- During application: Wet film thickness, mixing ratios, coverage rates
- Post-application: Dry film thickness, visual inspection, adhesion testing
- Final acceptance: Performance testing per specifications
Documentation Requirements
- Product data sheets and SDS
- Batch numbers and lot traceability
- Daily inspection reports
- Environmental condition logs
- DFT measurements and adhesion test results
- As-built drawings showing coating areas
- Warranty documentation