Broadcast Chip & Flake Flooring Systems

Broadcast chip flooring is a decorative epoxy system where colored chips or flakes are broadcast (thrown) into wet epoxy coatings to create a seamless, durable surface. The chips provide aesthetic appeal, hide substrate imperfections, add texture for slip resistance, and create depth. Systems are available in full broadcast (100% coverage) or partial broadcast (decorative accent) options depending on desired appearance.

Typical installation takes 3-5 days depending on square footage and system complexity. Day 1: surface preparation and repairs. Day 2: primer and base coat with chip broadcasting. Day 3: curing and chip embedment grinding (4-6 hours). Days 4-5: topcoat application and final cure. We provide detailed timelines during estimation and offer expedited systems when downtime is critical.

Yes, properly installed broadcast chip systems are engineered for heavy commercial and industrial traffic. With total system thicknesses from 1/16 to 1/4 inch and compressive strengths exceeding 12,000 PSI, these floors withstand forklifts, pallet jacks, heavy equipment, and constant foot traffic while maintaining appearance for 15+ years.

Broadcast chip floors are low-maintenance: daily dust mopping, weekly damp mopping with neutral pH cleaners (pH 7-10), and immediate spill cleanup. Avoid harsh chemicals, abrasive cleaners, and black rubber-soled equipment. We recommend quarterly auto-scrubbing for high-traffic areas. Topcoat renewal is typically needed every 5-7 years in demanding environments.

Yes, broadcast chip systems are commonly applied over existing concrete when proper surface preparation is performed. We evaluate concrete condition, perform calcium chloride and RH moisture testing, repair cracks with structural fillers, and diamond-grind the surface to ICRI CSP 2-3 profile for optimal adhesion and long-term performance.

Standard broadcast chip floors with smooth topcoats can be slippery when wet, but we offer multiple slip-resistance options: textured topcoats, aluminum oxide additives, polymer grit, and shark-grip aggregates. Coefficient of friction (COF) values of 0.6-0.8 are achievable for wet conditions, meeting ADA and OSHA requirements for commercial kitchens, retail, and wet areas.

We offer chips in 1/4 inch (standard), 1/2 inch (medium), and 1 inch (large/terrazzo-style) sizes. Design options include: 50+ standard color blends (granite, marble, terrazzo), custom color matching to brand standards, metallic chips for sparkle, glow-in-the-dark safety chips, and logo integration. We create samples and test areas to ensure design satisfaction before full installation.

Broadcast chip flooring offers superior durability vs VCT (15+ years vs 10), better chemical resistance than polished concrete, and 50-70% lower lifecycle costs than ceramic tile or terrazzo. It provides seamless installation eliminating grout maintenance, unlimited design options, and excellent impact resistance while being cost-effective at $5-10 per square foot installed.

Yes, localized repairs are possible by grinding out the damaged area, applying new epoxy and chips, and blending with clear topcoat. For older floors with widespread wear, we offer complete topcoat renewal to restore appearance and protection. Proper chip color matching is critical—we maintain records of original chip blends for all projects.

Standard epoxy broadcast systems are not recommended for outdoor use due to UV sensitivity (yellowing) and thermal cycling stress. For outdoor applications, we recommend polyaspartic or polyurethane-based chip systems that offer UV stability and flexibility for temperature variations. These systems perform well on patios, pool decks, and covered outdoor areas.