Industrial Coating Project Workflow

Industrial Coatings Contractor - Epoxy, High-Temperature & Chemical Resistant Systems

Specialized industrial coatings for manufacturing, chemical plants, &extreme environments

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OSHA Certified

Industrial Safety

10-15 Year Warranty

Performance Guaranteed

24/7 Emergency

(855) 666-2628

25+ Years

Industrial Experience

Specialized Industrial Coating Solutions

Moorhouse Coating specializes in high-performance industrial coating systems designed for extreme environments. Our industrial coatings protect against chemical exposure, high temperatures, corrosion, &severe abrasion in manufacturing, processing, &storage facilities.

With over 27 years of experience in industrial applications, we understand the critical performance requirements of industrial environments and deliver coating solutions that maximize equipment life and minimize downtime. Our expertise includes specialized bridge and infrastructure coating systems and parking garage protective coatings for long-term durability.

✓ Specialized in epoxy, high-temperature, &chemical-resistant systems

✓ Advanced surface preparation including abrasive blasting

✓ Comprehensive performance testing and quality assurance

✓ 10-15 year performance warranties

Industrial Coating Systems

Epoxy Coating Systems

Chemical resistance, manufacturing floors, containment
High-Temperature Coatings

Furnaces, boilers, exhaust systems up to 1000°F+
Anti-Corrosion Systems

Marine environments, chemical processing, infrastructure
Chemical Resistant Coatings

Storage tanks, processing equipment, containment areas
Protective Industrial Finishes

Specialized protective systems for unique applications
Manufacturing & Warehouse Coatings

Heavy-duty floor systems, equipment protection

Our Industrial Coating Process

Engineering Assessment

Technical evaluation and coating system selection

Surface Preparation

Abrasive blasting and industrial-grade prep

Specialized Application

Advanced coating application with environmental controls

Performance Testing

Comprehensive testing and certification

Industrial Applications

Manufacturing Facilities

Heavy-duty floor coatings, equipment protection, chemical-resistant systems for production environments.

• Production floor coatings
• Equipment protective systems
• Chemical containment areas

Processing Plants

Chemical-resistant coatings for tanks, pipes, &processing equipment in harsh environments.

• Storage tank linings
• Pipeline protective systems
• Reactor vessel coatings

Warehouses & Distribution

Durable floor systems and protective coatings for high-traffic storage and distribution facilities.

• Heavy-traffic floor systems
• Loading dock protection
• Racking and equipment coatings

500+

Industrial Projects Completed

15-Year

Maximum Warranty Coverage

1000°F+

High-Temperature Rating

Service Type	Chemical Resistance	Abrasion Resistance	Temperature Range	Cure Time	Thickness Options	Surface Preparation	Warranty Period	Thermal Shock Resistance	Oxidation Protection	Insulation Properties	Corrosion Protection	Salt Spray Resistance	Chemical Compatibility	UV Resistance	Cathodic Protection	Price Range	Timeframe
Epoxy Coating Systems High-performance epoxy coatings for chemical resistance			Up to 200°F	24-48 hours	Multiple	Extensive	10 years	—	—	—	—	—	—	—	—	$3 - $ 5 per sq ft	3-5 days typical
High-Temperature Coatings Specialized coatings for extreme temperature applications	—	—	Up to 1000°F+	—	—	Industrial-grade	7 years					—	—	—	—	$4 - $ 7 per sq ft	4-7 days typical
Anti-Corrosion Systems Advanced protective coatings for corrosive environments	—	—	—	—	—	White metal blast	15 years	—	—	—	Class A	5000+ hours	Broad spectrum		Compatible	$3.5 - $ 6 per sq ft	5-10 days typical

Service Type

Chemical Resistance

Abrasion Resistance

Temperature Range

Cure Time

Thickness Options

Surface Preparation

Warranty Period

Thermal Shock Resistance

Oxidation Protection

Insulation Properties

Corrosion Protection

Salt Spray Resistance

Chemical Compatibility

UV Resistance

Cathodic Protection

Price Range

Timeframe

Epoxy Coating Systems

High-performance epoxy coatings for chemical resistance

Up to 200°F

24-48 hours

Multiple

Extensive

10 years

—

$3 - $ 5

per sq ft

3-5 days typical

High-Temperature Coatings

Specialized coatings for extreme temperature applications

—

Up to 1000°F+

—

Industrial-grade

7 years

—

$4 - $ 7

per sq ft

4-7 days typical

Anti-Corrosion Systems

Advanced protective coatings for corrosive environments

—

White metal blast

15 years

—

Class A

5000+ hours

Broad spectrum

Compatible

$3.5 - $ 6

per sq ft

5-10 days typical

Industrial Coating Project Workflow

Complete end-to-end process for industrial coating applications requiring specialized expertise

Total Duration: 2-6 weeks typical

Complexity: complex

Service	Chemical Resistance	Abrasion Resistance	Temperature Range	Cure Time	Thickness Options	Surface Preparation	Warranty Period	Thermal Shock Resistance	Oxidation Protection	Insulation Properties	Corrosion Protection	Salt Spray Resistance	Chemical Compatibility	UV Resistance	Cathodic Protection	Price	Timeframe
Epoxy Coating Systems: High-performance epoxy coatings for chemical resistance	true	true	Up to 200°F	24-48 hours	Multiple	Extensive	10 years	N/A	N/A	N/A	N/A	N/A	N/A	N/A	N/A	$3-$5 per sq ft	3-5 days typical
High-Temperature Coatings: Specialized coatings for extreme temperature applications	N/A	N/A	Up to 1000°F+	N/A	N/A	Industrial-grade	7 years	true	true	true	true	N/A	N/A	N/A	N/A	$4-$7 per sq ft	4-7 days typical
Anti-Corrosion Systems: Advanced protective coatings for corrosive environments	N/A	N/A	N/A	N/A	N/A	White metal blast	15 years	N/A	N/A	N/A	Class A	5000+ hours	Broad spectrum	true	Compatible	$3.5-$6 per sq ft	5-10 days typical

Phase 1: Engineering Assessment Phase

Technical evaluation, system selection, &project engineering

Duration: 3-5 days

Technical Site Survey: Comprehensive assessment of environmental conditions, substrate analysis, &performance requirements (Duration: 6 hours) [Critical Path] Deliverables: Technical assessment report, Environmental conditions analysis, Substrate condition evaluation
Coating System Engineering: Select optimal coating system based on performance requirements and environmental conditions (Duration: 2 days) [Critical Path] Deliverables: Coating specification, Performance requirements, Application procedures
Project Planning & Scheduling: Develop detailed project plan with critical path scheduling and resource allocation (Duration: 1 day) Deliverables: Project schedule, Resource plan, Safety protocols

Outcomes: Approved coating specification, Detailed project plan, Resource allocation complete

Phase 2: Pre-Application Phase

Site preparation, equipment setup, &safety implementation

Duration: 2-4 days

Site Setup & Safety Implementation: Establish work zones, implement safety protocols, &setup specialized equipment (Duration: 6 hours) [Critical Path] Deliverables: Safe work zones, Equipment installation, Safety briefings
Advanced Surface Preparation: Industrial-grade surface preparation including abrasive blasting and chemical cleaning (Duration: 2-3 days) [Critical Path] Deliverables: Prepared surfaces, Surface profile verification, Cleanliness certification
Environmental Controls: Establish and verify environmental conditions for optimal coating application (Duration: 4 hours) Deliverables: Environmental verification, Equipment calibration, Process validation

Outcomes: Surfaces ready for coating, Environmental conditions verified, Safety protocols active

Phase 3: Application Phase

Specialized coating application with continuous monitoring

Duration: 3-7 days

Primer System Application: Apply specialized primer system with precise thickness control and environmental monitoring (Duration: 1-2 days) [Critical Path] Deliverables: Primer application complete, Thickness verification, Quality documentation
Intermediate Coat Application: Apply intermediate coats per specification with continuous quality monitoring (Duration: 1-2 days) [Critical Path] Deliverables: Intermediate coats complete, Performance verification
Finish Coat & Performance Testing: Apply finish coat and conduct preliminary performance testing (Duration: 1-2 days) Deliverables: Finish coat complete, Initial performance tests, Visual inspection

Outcomes: Coating system complete, Thickness specifications met, Initial performance verified

Phase 4: Verification & Certification Phase

Comprehensive testing, documentation, &warranty activation

Duration: 2-3 days

Performance Testing: Comprehensive testing including adhesion, chemical resistance, &performance validation (Duration: 1 day) Deliverables: Test results, Performance certification, Quality report
Final Inspection & Documentation: Complete quality inspection and comprehensive project documentation (Duration: 4 hours) Deliverables: Inspection report, As-built documentation, Compliance certificates
Client Acceptance & Warranty Activation: Final client walkthrough, project acceptance, &warranty program activation (Duration: 4 hours) [Critical Path] Deliverables: Client acceptance, Warranty activation, Maintenance program setup

Outcomes: Performance certified, Project completed, Warranty program active

Industrial Coatings Frequently Asked Questions

Q1: What types of industrial coatings do you specialize in?

We specialize in high-performance industrial coatings including epoxy systems (chemical resistance, manufacturing floors), high-temperature coatings (furnaces, boilers up to 1000°F+), anti-corrosion systems (marine environments, chemical processing), chemical-resistant coatings (tanks, containment), &specialized protective finishes. Our industrial coatings are engineered for extreme environments including chemical exposure, high temperatures, abrasion, &corrosive conditions.

industrial coatings epoxy systems high temperature coatings chemical resistant

Q2: How much do industrial coatings cost compared to commercial paint?

Industrial coatings typically cost $3.00-$6.00 per square foot, significantly more than commercial paint ($1.50-$3.00/sq ft) due to specialized materials and application requirements. Factors affecting cost include: coating system complexity (30-40% of cost), extensive surface preparation (blast cleaning, chemical prep), specialized application equipment, environmental controls, &performance testing. While initial cost is higher, industrial coatings provide 10-20 year service life versus 5-7 years for commercial paint, making them cost-effective long-term.

industrial coating cost price comparison cost per square foot ROI analysis

Q3: How long do industrial coating projects take to complete?

Industrial coating projects typically require 2-6 weeks depending on complexity: Small equipment (tanks, vessels) take 3-7 days. Medium facilities (manufacturing areas) require 2-3 weeks. Large industrial complexes may take 4-8 weeks. Factors affecting timeline include surface preparation requirements (30-50% of time), environmental conditions, coating cure times, &performance testing. We provide detailed scheduling that minimizes production downtime through phased application and off-hours work.

project timeline industrial coating duration manufacturing downtime

Q4: What safety requirements apply to industrial coating projects?

Industrial coating projects require extensive safety protocols including: Full respiratory protection and chemical-resistant PPE for all personnel, environmental monitoring for chemical exposure and air quality, confined space procedures for tanks and vessels, hot work permits for high-temperature applications, EPA compliance for waste disposal and emissions. We maintain OSHA certification, provide continuous safety monitoring, &implement strict containment procedures to protect workers and facility operations.

industrial coating safety OSHA compliance safety protocols environmental protection

Q5: Do you provide warranties on industrial coating systems?

Yes, we provide comprehensive warranties on industrial coatings: 10-15 year performance warranties (longer than commercial paint), coverage includes adhesion failure, premature wear, &chemical resistance degradation, annual inspection programs to maintain warranty validity, performance guarantees against specified chemical exposure, temperature cycling, &abrasion. Our industrial coating warranties are backed by manufacturer support and include maintenance recommendations to maximize coating life and performance.

industrial coating warranty performance guarantee maintenance program

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Industrial Coating Project Workflow

Industrial Coatings Contractor - Epoxy, High-Temperature & Chemical Resistant Systems

Specialized Industrial Coating Solutions

Industrial Coating Systems

Epoxy Coating Systems

High-Temperature Coatings

Anti-Corrosion Systems

Chemical Resistant Coatings

Protective Industrial Finishes

Manufacturing & Warehouse Coatings

Our Industrial Coating Process

Engineering Assessment

Surface Preparation

Specialized Application

Performance Testing

Industrial Applications

Manufacturing Facilities

Processing Plants

Warehouses & Distribution

500+

15-Year

1000°F+

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Industrial Coating Project Workflow

1Engineering Assessment Phase

Technical Site Survey Critical Path

Deliverables

Tools Required

Team

Coating System Engineering Critical Path

Deliverables

Tools Required

Team

Project Planning & Scheduling

Deliverables

Team

Key Milestones

Phase Outcomes

2Pre-Application Phase

Site Setup & Safety Implementation Critical Path

Deliverables

Tools Required

Team

Advanced Surface Preparation Critical Path

Deliverables